FormCast casting powder

Mineral casting powder for mould-made decorative objects. Choose a pack size to see what is included, then explore the material, process and specifications below.

1 kg — HAND + FORM

1 kg

Start with a small project.

£19.99

View product

Product details

Contents: One 1 kg bag of FormCast casting powder.

Material: mineral casting powder mixed with water.

Equipment: accurate scales, a mixing container, a mixing tool and a suitable mould.

Use: decorative indoor objects. Follow the mixing, handling and finishing guidance supplied with your bag.

Read the guide
5 kg — HAND + FORM

5 kg

More material for your next ideas.

£47.99

View product

Product details

Contents: One 5 kg bag of FormCast casting powder.

Material: mineral casting powder mixed with water.

Equipment: accurate scales, a mixing container, a mixing tool and a suitable mould.

Use: decorative indoor objects. Follow the mixing, handling and finishing guidance supplied with your bag.

Read the guide
10 kg · 2 × 5 kg — HAND + FORM

10 kg · 2 × 5 kg

Two bags for a growing making practice.

£83.99

View product

Product details

Contents: Two 5 kg bags of FormCast casting powder.

Material: mineral casting powder mixed with water.

Equipment: accurate scales, a mixing container, a mixing tool and a suitable mould.

Use: decorative indoor objects. Follow the mixing, handling and finishing guidance supplied with your bag.

Read the guide
20 kg · 4 × 5 kg — HAND + FORM

20 kg · 4 × 5 kg

Four bags for your workshop.

£149.99

View product

Product details

Contents: Four 5 kg bags of FormCast casting powder.

Material: mineral casting powder mixed with water.

Equipment: accurate scales, a mixing container, a mixing tool and a suitable mould.

Use: decorative indoor objects. Follow the mixing, handling and finishing guidance supplied with your bag.

Read the guide

Our formula, developed for makers

What is
FormCast?

A smooth mineral casting material designed for making objects in moulds. Add water, mix, pour and finish.

We have been developing the balance between flow, mould detail, surface quality and finished strength around the way people actually make at home and in the studio.

Fine white FormCast powder beside three finished white cast objectsFORMCAST / DEVELOPED BY HAND AND FORM

From bag to object

A process you can see yourself doing.

Learn to cast
  1. FormCast bags ready to be weighed out
    01

    Weigh

    Measure powder and water for a repeatable mix.

  2. Hands mixing FormCast in a bowl
    02

    Mix

    Bring it together until smooth.

  3. FormCast being poured into a mould
    03

    Pour

    Fill your mould and let the material settle.

  4. A smooth FormCast surface setting in the mould
    04

    Wait

    Leave it to set for 25 to 30 minutes, then demould.

  5. A maker finishing a cast piece by hand
    05

    Make it yours

    Sand, colour and finish the piece in your own way.

Specifications + questions

Clear information.
No guesswork.

Figures from the FormCast pack. Timings vary with temperature, mix ratio and thickness.

Technical details

Mix ratio3:1 or 4:1 powder to water, by weight
Working time8 to 10 minutes
Demould time25 to 30 minutes
StorageStore sealed in a cool, dry place
SafetyDo not ingest. Avoid breathing dust and contact with eyes. Keep out of reach of children.
Ask a product question

Questions, answered

Do I need anything else?

Three things from home: digital kitchen scales that read in grams, water (distilled if you can) and a protected, level table. You also need a mixing cup, a spatula and a silicone mould, which come in our kits or can be added separately.

What is FormCast?

A smooth mineral casting powder for making objects in moulds. You weigh it, mix it with water, pour it and demould after 25 to 30 minutes.

Is it beginner friendly?

Yes. There are no special skills: weigh, mix for about a minute, pour, then wait. Our free beginner's guide walks you through your first piece step by step.

How messy is it?

Less than you might think. The powder can be dusty, so pour it gently and cover your table. Wet mix wipes off with a damp cloth before it sets. Let leftover mix harden in the cup and put it in the bin, never down the sink.

Is it safe to use indoors?

Yes, with sensible care. Work in a ventilated room, avoid breathing the dust and keep it away from your eyes. Keep the powder away from children and pets, and don't use finished pieces for food or drink. Full safety notes are printed on the bag.

Will it work first time?

If you weigh carefully and wait the full 25 to 30 minutes before demoulding, your first piece should come out cleanly. A few small bubbles or a soft edge are normal at first, and the guide shows how to avoid them next time.

What if it doesn't work?

Email us a photo and tell us what you did, and we'll help you fix it. If the powder itself is at fault, we'll replace it or refund it. Unopened items are also covered by our 60-day return guarantee.

How much water do I add?

Weigh both. 3 parts powder to 1 part water gives the most fluid mix and the finest detail. 4 parts powder to 1 part water gives the strongest piece. The mix calculator on this page does the maths.

Can I colour and sand it?

Yes. Pigment goes into the water before the powder. Once fully cured, after 24 to 48 hours, it can be sanded, sealed or left as it is.